You are trying to create a bootable USB disk, most likely one 4GB or larger, and the Ghost Boot Wizard fails unexpectedly.
Known issues resolced in later updates would prevent writing to some USB flash drives.
Run the LiveUpdates for Ghost Solution Suite 2.5. You can do this by opening the Ghost Explorer and choosing Help > LiveUpdate. Repeat this until LiveUpdate reports no more updates are available (usually three or four times).
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